To comply with the experience requirement for AWS certification, the welding inspector must show evidence of having performed the functions of a welding inspector.
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Other job functions that have a close relationship to welding inspection also provide this evidence.
Periods of qualifying experience are counted by the actual number of calendar months employed at jobs (not the number of employers).
The jobs must have a close relationship to fabrication of weldments according to a specification, code, or standard , and directly involve one or more of the following: Design.
Preparation of plans and drawings for weldment construction/fabrication, Production.
Planning and control of welding mate- rials, welding procedures, and welding operations for weldment fabrication, Construction.
Fabrication and/or erection of weldments, Inspection.
Detection and measurement of weld discontinuities; verification of fabrication requirements, Repair.
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Online AWS SCWI preparation training Kottayam Kerala AWS QC I contain the requirements for the three levels of certification: SCWI, CWI, and CAWI.
Ethical Requirements for the Welding Inspector Introduction This manual describes the technical methods, procedures, processes, and functions of the welding inspector.
Effective weld inspection requires not only the performance of duties consistent with the specification requirements, but also the practice of professional con- duct and ethical principles.
What follows is the "Code of Ethics" for welding inspectors, which is included in AWS QC1.
Consult the latest edition for the most recent requirements.
Online AWS SCWI preparation training Kottayam Kerala Preamble To safeguard the public's health and well-being and to maintain integrity and high standards of skills, practice, and conduct in the occupation of welding inspection, the AWS CAWIs, scwis, and cwis shall be cognizant of the following principles and the scope to which they apply, with the understanding that any unauthorized practice is subject to the AWS Qualification and Certification Committee's review and may result in suspension, reprimand, or revocation of certification.
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Knowledge of Drawings and Specifications An inspector must be familiar with engineering drawings and able to understand specifications.
Welding inspectors must be able to read and understand drawings and blueprints and must know welding and nondestructive examination symbols.
It is not necessary to memorize the various standards and specifications that may be in effect; however, the welding inspector should be familiar with the contents of these documents so that information can be quickly referenced.
Knowledge of Testing Methods Numerous destructive and nondestructive examination methods are available for use in determining whether a base metal, weld metal, and/or a weldment meets certain specification requirements.
Others may perform the testing, the welding inspector must be aware of test basics, including application technique, obtainable information, and the advantages and limitations of the method.
The welding inspector must also be certain that the technicians performing nondestructive examination (NDE) have the proper credentials, and the inspector must be familiar enough with the method to determine if the test results obtained meet prescribed requirements.
Ability to Produce and Maintain Records A welding inspector should be able to develop and maintain inspection records and write concise, accurate reports.
The reports should be understandable and simple to anyone familiar with the project.
At the same time, re- ports should be thorough enough so that the reasoning behind decisions will remain clear months or years after completion of the project.
It is important to remember that well-known facts at the time of the writing often are not remembered as clearly, completely, or accurately at a later date.
Records should include not only all results of tests and inspections, but also supporting records relating to welding procedures, welder qualifications, drawing or specification revisions, etc.
Online AWS SCWI preparation training Kottayam Kerala Good records also protect the welding inspector's reputation.
Knowledge of Welding Processes Since the welding inspector spends the major portion of his time evaluating welds, knowledge of the various welding processes is essential.
Further, actual experience as a welder or welding operator is valuable to a welding inspector, but is not mandatory.
Online AWS SCWI preparation training Kottayam Kerala Welding experience broadens the inspector's welding knowledge, commands respect, and gives his opinions more credibility when weld quality is being evaluated.
Some employers require actual welding experience as a prerequisite to becoming a welding inspector; however, welding experience is not a prerequisite to certification as an AWS Senior Certified Welding Inspector (SCWI), Certified Welding Inspector (CWI), or Certified Associate Welding Inspector (CAWI).
The inspector who is familiar with the advantages and limitations of the various welding processes is able to identify problems when, or even before, they occur.
Ability to be Trained To be considered effective, welding inspectors are expected to possess expense in several different areas, and the ability to be trained in areas of unfamiliarity.
Many employers select potential welding inspectors based on their ability to study and gain the necessary knowledge.
Training in fundamental engineering can be applied as partial satisfaction of the experience requirements for becoming a CWI.
Online AWS SCWI preparation training Kottayam Kerala AWS QC1 outlines these limits for the CWI program.
Inspection Experience The attitude and point of view of a good inspector is acquired only through inspection experience.
Even experience in inspecting non-welded materials is extremely helpful in the inspection of weldments, since a good inspector has developed a distinct way of working and thinking.
Those "learning the ropes" should observe the behaviour and techniques of experienced inspectors.
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